What Is The Hardness Of Duplex Filler Wire?
Hardness is an important parameter that determines the usage of material in different applications. A duplex filler wire bolsters a hardness of 32 max RC.
Features Of ER2209 Filler Wire
The ER2209 filler wire easily liquefies and fills space between two close fittings. These filler wires possess enhanced strength and showcase excellent resistance to corrosive affluents. The welds are characterized by improved stress corrosion cracking and pitting. The wire can be easily elongated and welded in different processes efficiently. The lower ferrite wire compared to the base metal allows it to have better weldability.
What Are The Properties For ER2209 Filler Metal?
The ER2209 filler material is designed with excellent chemical properties. They have a chemical content of carbon, manganese, silicon, chromium, nickel, sulfur, phosphorous, molybdenum, copper, and nitrogen. These properties give them good workability in harsh corrosive and oxidative environments. The grade is designed with mechanical properties that support them in these conditions. They showcase an ultimate tensile strength of 720mpa with an offset yield strength of 560mpa and can be elongated by 26%.
Compare Difference Of ER2594 Filler Wire Price In Between India And UAE
The price of the ER2594 filler rod is based on its size, thickness, and corrosion resistance properties. The price of ER2594 filler, the wire starts at $25.11 per kg for welding wire, with thickness between 0.8mm to 1.2mm. The price of a similar wire in the UAE starts at $32.45 per kg.
Table of Content
Duplex Filler Wire Specifications
Standard | ASME / ASTM SB 161 / 163 / F 467 |
Range | M10 - M100 |
Specifications | BS,IS, ASTM |
Types | Hex Bolt, Bolt, Stud Bolt, Screw, Eye Bolt, Nut, Washer, U Bolt, Threaded Bolt Etc. |
Length | UPTO 5 METERS |
Grade | UNS S31803, U |
Form | Filler Wire |
ER2209 Filler Wire Welding Position
Price List Of ER2209 Filler Metal
Description | Price in India | Price in USD | Price in Euro | Price in Saudi Riyal | Price in Ringgit |
DUPLEX STAINLESS STEEL UNS S31803 GRADEMATERIALS, WELDING ROD - 1.50 MM THK. | ₹ 1,377/ KGS | $ 17.30 | € 17.00 | SAR 64.97 | RM 77.41 |
DUPLEX WELDING ROD - 3 MM | ₹ 1,421/ KGS | $ 17.85 | € 17.54 | SAR 67.03 | RM 79.86 |
TIG WELDING FILLER ROD DUPLEX-31803/1.6MM THK (ER2209) | ₹ 2,482/ NOS | $ 31.18 | € 30.63 | SAR 117.09 | RM 139.51 |
WELDING FILLER WIRE 1.6MM DUPLEX | ₹ 4,098/ KGS | $ 51.48 | € 50.58 | SAR 193.33 | RM 230.35 |
DUPLEX FILLER WIRE SIZE 2.4 MM X 1000 MM | ₹ 8,865/ KGS | $ 111.37 | € 109.42 | SAR 418.24 | RM 498.32 |
ER2594 Filler Wire Application
Duplex Stainless Steel Welding Electrodes Types
Duplex Filler Wire
ER2209 Filler Wire
Er2594 Filler Wire
ER2209 Tig Wire
Duplex Stainless Steel Welding Electrodes
2209 Welding Rod
Duplex Welding Rod
ER2209 Welding Rod
Duplex Filler Wire Code
Duplex Stainless Steel Welding Filler Wire
Duplex Electrode
Duplex Stainless Steel Filler Wire
Duplex Welding Electrode
2209 Filler Wire
ER2209 Filler Metal
Class | UNS | Oxford Alloys | SANDVIK | BOHLER | UTP |
ER2209 | S39209 | Alloy 2209 | EXATON 22.8.3.L | BOHLER AVESTA 2205 | UTP 6808 MO |
ER2594 | S39209 | Alloy 2594 | EXATON 25.10.4.L | BOHLER AVESTA 2507/P100 |
Mechanical Properties Of Duplex Welding Rod
Tensile Strength (psi)
123,000 psi (850 MPa)
Yield Strength (psi)
94,000 psi (650 MPa)
Percent Elongation
28%
Duplex Welding Electrode Chemical Composition
Grade | C | Cr | Ni | Mo | Mn | Si | P | S | Cu | N |
E2209-16 | 0.03 | 22.5 | 9.0 | 3.0 | 0.95 | 0.4 | 0.02 | 0.010 | 0.23 | 0.115 |
S31803 | 0.030 max | 21.0 – 23.0 | 4.50 – 6.50 | 2.5 – 3.0 | 2.00 max | 1.00 max | 0.030 max | 0.020 max | 0.08 – 0.20 | |
E2594-16 | 0.030 | – | 9.5 | 4.0 | 1.5 | 0.5 | – | – | 0.7 | 0.23 |
Welding Parameter Of Duplex 2205 Filler Wire
Diameter | Process | Volt | Amps | Shielding Gas | |
in | (mm) | ||||
.035 | 0.9 | GMAW | 22-23 | 180-210 |
Spray Transfer |
.045 | 1.2 | GMAW | 23-25 | 195-260 | |
1/16 | 1.6 | GMAW | 25-28 | 260-390 | |
.035 | 0.9 | GMAW | 19-23 | 55-170 |
Short Circuiting Transfer |
.045 | 1.2 | GMAW | 19-23 | 100-185 | |
1/16 | 1.6 | GMAW | |||
1/16 | 1.6 | GTAW | 14-18 | 90-130 | 100% Argon |
3/32 | 2.4 | GTAW | 15-20 | 120-175 | 100% Argon |
1/8 | 3.2 | GTAW | 15-20 | 150-220 | 100% Argon |
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