Characteristics of Monel Welding Wire
A Monel welding wire is a high performance nickel and copper grade with few other trace elements. These wires possess excellent strength and have outstanding corrosion resistance properties. The wires have outstanding ductility and are tolerant to alkaline and acidic environments. These wires have good performance and can handle a wide range of temperatures and pressures. The robust wires efficiently melt and create a strong connection point. They also have excellent machinability and other features, allowing them to be used in different applications.
What Tools Are Needed For Monel Welding Electrode 190?
Welding is not an as easy job as it seems. For manual welding, you will require a welding machine that produces a high electrical current to create an arc. It will also use electrode 190 to weld the workpiece efficiently. Safety equipment like helmets, gloves, and glasses are also required.
What Is Difference Between Monel Mig Wire And ASTM B164 UNS N04060 Tig Welding Wire?
Monel TIG and MIG are two of the most common wires fed during a welding process. The major difference between both these welding wires is the techniques used to weld them. A Mig wire is continuously fed with a spool gun to create a weld. ASTM B164 UNS N04060 Tig welding wire requires a welder to feed another wire while operating the torch. Mig wires can weld harder metals easily than the latter, However, TIG wires give out a higher level of detail. Also, TIG wires are more expensive than the Monel MIG welding wire.
What Applications Work Best For Monel 400 Welding Wire?
The Monel 400 welding wire is a superalloy material. The wires are best used in marine engineering, chemical equipment, valves, pumps, fasteners, fittings, hydrocarbon processing, etc.
Table of Content
Specification Of Monel Filler Wire
1 mm, 2.5 mm, 3.15 mm
350 mm, 450 mm
10 mm To 100 mm
Description | Price in India | Price in USD | Price in Euro | Price in Saudi Riyal | Price in Ringgit |
ALLOY 400 WELDING ELECTRODE 190.125 X 14 | ₹ 1,710/ KGS | $ 21.48 | € 21.10 | SAR 80.67 | RM 96.12 |
ALLOY 400 WELDING ELECTRODE 190.156X14 | ₹ 2,004/ KGS | $ 25.18 | € 24.74 | SAR 94.56 | RM 112.66 |
MONEL WELDING ELECTRODE 187.125 14 E 10T S S2 | ₹ 2,114/ KGS | $ 26.56 | € 26.09 | SAR 99.74 | RM 118.84 |
ALLOY 400 WELDING ELECTRODE 190.156 X 14 (420.0LBS) | ₹ 1,674/ KGS | $ 21.03 | € 20.66 | SAR 78.98 | RM 94.10 |
ALLOY 400 FILLER METAL 60.093 X 36 (WELDING FILLER WIRE) | ₹ 1,858/ KGS | $ 23.34 | € 22.93 | SAR 87.65 | RM 104.43 |
WELDING WIRES : - ALLOY K500 FILLER METAL 60 2.4MM DIA X 915 MM | ₹ 2,449/ KGS | $ 30.77 | € 30.23 | SAR 115.56 | RM 137.69 |
Monel Welding Electrode
Monel Electrode
Monel Welding Electrode 190
Monel Welding Electrode 187
Monel Welding Rod
Monel 190 Electrode
Monel 400 Electrode
Monel 400 Welding Electrode
Monel 400 Welding Wire
Monel Filler Wire
Monel Welding Wire
Monel K500 Electrode
Monel 400 Filler Wire
Chemical Composition Of Monel Electrode
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Alloy 400 | 0.30 maximum | 2.00 maximum | 0.50 maximum | 0.024 maximum | 28.00 – 34.00 | 2.50 maximum | 63.00 min |
Alloy K500 | 0.25 maximum | 1.5 maximum | 0.5 maximum | 0.010 maximum | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Monel Welding Electrode 190 Mechanical Properties
UNS N04400: Psi – 35,000 , MPa – 240
UNS N05500: Psi – 115000 , MPa – 790
Alloy 400: 1350 °C (2460 °F)
Alloy K500: 1350 °C (2460 °F)
Nickel Alloy 400: Psi – 80,000 , MPa – 550
Monel K500: Psi – 160000 , MPa – 1100
Alloy 400: 8.8 g/cm3
Alloy K500: 8.44 g/cm3
DIN 2.4360: 40 %
WERKSTOFF NR. 2.4375: 20 %
Equivalent Of Monel Welding Electrode 187
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Alloy 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Alloy K500 | 2.4375 | N05500 | – | – | – | – | – |
K500 Alloy Welding Rod Application
Offshore And Marine Construction
Heat Exchangers
Desalination Plant
Chemical
Petrochemical
Power Engineering Industries
Monel 400 Electrode Weight Chart
Wire Diameter(milimeter) | Aperture (milimeter) |
Mesh | Length(M) | Weight (Kg) |
4.00 | 40 | 0.58 | 30 | 142 |
4.00 | 30 | 0.75 | 30 | 182 |
3.2 | 25 | 0.87 | 30 | 141 |
3.2 | 20 | 1.1 | 30 | 169 |
2.6 | 20 | 1.12 | 30 | 116 |
2.6 | 18 | 1.23 | 30 | 127 |
2.0 | 15 | 1.49 | 30 | 92 |
2.0 | 12 | 1.8 | 30 | 110 |
1.8 | 7 | 3 | 30 | 149 |
1.8 | 6 | 3.25 | 30 | 161 |
1.6 | 7 | 3 | 30 | 117 |
1.6 | 6 | 3.35 | 30 | 131 |
1.6 | 3 | 5.5 | 30 | 215 |
1.4 | 6 | 3.5 | 30 | 105 |
1.2 | 8 | 2.7 | 30 | 59 |
1.2 | 7 | 3.1 | 30 | 68 |
1.0 | 6 | 3.6 | 30 | 55 |
1.0 | 5 | 4.25 | 30 | 65 |
0.8 | 2.83 | 7 | 30 | 68 |
0.8 | 2.38 | 8 | 30 | 78 |
0.7 | 1.4 | 12 | 30 | 90 |
0.7 | 1.84 | 10 | 30 | 75 |
0.6 | 1.21 | 14 | 30 | 77 |
0.6 | 1.52 | 12 | 30 | 66 |
0.5 | 1.3 | 14 | 30 | 54 |
0.5 | 1.09 | 16 | 30 | 61 |
Physical Properties Of Monel Welding Wire
Density | 8.83 g/cm³ |
Melting point | 1300-1390 °C |
Refractories, Petrochemical, Aerospace, Oil and Gas industries of Following countries procure these products from Hilton Steel
Origin Energy Limited- Australia
Mozambique Lng - South Africa
Al Bawani Water & Power- Saudi Arabia
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